Benefits & Technical Highlights

The SAR 500 is a heavy-duty threading and milling machine tailored to pump and compressor rotor manufacture. Built around a robust electro-welded structure with large roller guideways, the SAR 500 handles larger diameters and demanding materials while its patented anti-chatter solution ensures stable cutting and superior surface quality even under interrupted disc-cutter cutting conditions.

Benefits

  • Built specifically for pump and compressor rotors and high-precision screw profiles

  • High cutting torque and power for demanding materials and deep passes (example: 17-4-PH with 38 HRC or 360 HB)

  • Patented anti-vibration system reduces noise and improves surface finish and tool life

  • Heavy structural design and large roller guideways for lasting accuracy and minimal vibration

  • Full enclosures and Industry 4.0 connectivity for safe, modern production environments

 

Technical highlights

Controlled axes5 CNC axes (2 linear, 1 rotary, 2 spindle)
Workpiece capacity

up to Ø 500 mm (rotor max Ø); standard workpiece length 1000 mm (longer on request)

Milling head

46 kW motor; cutter torque 3 940 Nm; cutter speed 0 - 400 rpm; head tilting ±50° (available to ±90° upon request)

Cuttersdisc cutter head up to Ø 440 mm (HSS or tipped cutters)
Machining capability

example stated, 80 mm depth single pass in 17-4-PH (demonstrates heavy-cut ability)

Tailstock

hydraulic tailstock; prismatic solutions for head tilt operations

Structure & safety

heavy electro-welded stress-relieved bed; high-precision roller guideways; full protection / enclosed option; LED lighting

Drives & control

Siemens drives; Siemens CNC with custom operator masks; water-chilled sealed motors

Industry 4.0Ethernet / internet connectivity available